Pre-start inspection: Before starting the welding operator, the operator needs to conduct a comprehensive inspection of all parts of the equipment, including whether the connection parts of the beam, column, and walking trolley are firm, whether the transmission mechanism is normal, and whether the control system is sensitive. The equipment can be started only after ensuring that all parts are in good condition.
Welding position setting: According to the welding requirements of the workpiece, the corresponding coordinate value or movement instruction is input through the console so that the welding operation cross drives the welding equipment to accurately reach the predetermined welding position. In the process of setting the position, the positioning auxiliary functions of the equipment, such as laser positioning devices, can be used to further improve the positioning accuracy.
Welding process monitoring: During the welding process, the operator should pay close attention to the operating status and welding quality of the welding equipment. Ensure that the welding arc is stable and the weld is well formed. At the same time, pay attention to the movement of the welding operation cross to avoid abnormal shaking or jamming. If any problems are found, the welding operation should be stopped in time and the equipment should be inspected and handled.
Clean up after equipment shutdown: After the welding operation is completed, the power of the welding equipment should be turned off firstly, and then the welding operation cross should be cleaned. Remove dust, welding slag and other debris from the surface of the equipment, and check whether there are any damaged or loose parts. If necessary, repair and maintain in time to prepare for the next use.
(II) Maintenance and maintenance
Regular lubrication: The transmission mechanism of the welding operation cross, such as gears, racks, screws and other parts, needs to be lubricated regularly. Select a suitable lubricant and apply or inject it at the prescribed time interval to ensure the smooth operation of the transmission mechanism and reduce wear.
Component inspection: Regularly conduct detailed inspections of various components of the equipment, including the structural integrity of beams, columns, and walking trolleys, the wear of transmission components, and whether the control system functions normally. If any problems are found, the damaged parts should be replaced or repaired in time.
Environmental maintenance: Keep the equipment operating environment clean and dry to prevent dust, moisture and other impurities from entering the equipment and affecting the performance and service life of the equipment. If the equipment is in a humid or dusty environment for a long time, appropriate protective measures should be taken, such as installing dehumidification equipment and air filters.